The Surface Mount section of Zeal’s Production process utilise 3 fully automated pick and place machines. With a dedicated team of trained Operators a MYDATA MY19 with HYDRA Speedmount head, a Linescan vision system provide the functionality of a system capable of placing up to 21,000 components per hour with an accuracy of placement accuracy of +/- 15um. This meets the requirements for all components including the 0201 passives and the ultra-fine pitch/ BGA components.
The MY19 also benefits from having a large feeder capacity to accommodate the various components in market use and with an automated test operation function that can check all passive components and diodes prior to placement.
Further efficiency coupled with a built in redundancy factor have been achieved through the networking together of two MYDATA machines. Common files are now shared from a server based Database thus reducing the time taken to initialise each machine and allow machine interoperability.
The pick and place machines are augmented by a 4 zone reflow oven achieving a fully controllable temperature profile for lead free and leaded assemblies, two high performance screen printers and a rework station facility with a x30 magnification to sustain the quality of the product.
Delivering world class contract electronics manufacturing solutions for 30 years.
Zeal has recently invested in two new pick and place surface mount machines with a goal of increasing throughput to meet customer demands...Read more